Engineering Upgrade That Reduced Downtime by 32 Percent

PROJECT OVERVIEW

Enhancing Reliability and Efficiency in Manufacturing

Rival Solutions partnered with a leading manufacturing plant to replace ageing electrical infrastructure, integrate automation systems and improve production reliability across the facility.

The project involved a full assessment of the plant’s electrical systems, identifying areas of risk, inefficiency and non-compliance. Our team developed a tailored solution including switchboard replacement, motor control centre upgrades and PLC integration. The upgrades not only enhanced operational continuity but also improved energy efficiency, safety compliance and production monitoring capabilities.

PROBLEM STATEMENT

Identifying key operational and safety issues in the manufacturing plant

We partner with asset owners, operators and contractors across Australia to deliver compliant, efficient and future ready electrical, mechanical and automation solutions tailored to sector specific operational realities.

01
Ageing Electrical Infrastructure

Switchboards and motor control centres were near end of service life, causing reliability issues.

02
Frequent Production Downtime

Unplanned stoppages disrupted operations and reduced overall plant efficiency and output levels.

03
Safety and Compliance Risks

Outdated electrical systems posed hazards to personnel and created challenges for regulatory compliance.

04
Limited Automation Visibility

Absence of integrated controls restricted performance monitoring and prevented proactive issue identification.

OUR PROCESS

A Structured Approach to Safe Project Delivery

SOLUTIONS

Tailored upgrades for efficiency, reliability and compliance

Rival Solutions delivered a comprehensive electrical and automation upgrade that enhanced production efficiency, improved safety, and ensured compliance with Australian standards. Each solution was designed to address the facility’s specific operational challenges.

25%

Reduction in unplanned downtime

40%

Better production visibility

100%

Compliance with standards

15%

Energy savings

Rival Solutions transformed our plant’s electrical systems. The upgrade was seamless, improved reliability and reduced downtime significantly.

David Harrison

Operations Manager, BlueTech Manufacturing

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